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Concept studies
Within the framework of a concept study, we investigate for our customers how a power electronics solution can best be approached and implemented. For a study, we conduct technology research, carry out component and system simulations, and create concepts for the implementation of equipment and systems.
Systems can be investigated using simulation techniques on scales ranging from single power semiconductors all the way to complete equipment units including filters and peripheral subsystems. Additionally, analysis and optimization of component and manufacturing costs can be included in a concept study.
PCB Development
Printed circuit boards are essential components of inverters and DC/DC converters. Using state-of-the-art EDA tools, we develop circuit diagrams und deploy these as PCB layouts.
We work with a technology portfolio ranging from single-layer, high-power boards that conduct currents upwards of 100 A all the way to high-complexity, 10-layer PCBs with multicore processors and FPGAs.
Power Electronics Circuit Development
At the heart of any inverter, DC/DC converter, or power supply lies the power electronics circuit. We develop power electronics circuits for power ratings ranging from around 100 Watts to multiple MVA.
Besides the electrical design, thermal dimensioning, and mechanical implementation, the conduction of suitable and effective testing is a vital step in the development cycle.
The optimization of power semiconductor switching characteristics and the qualification of the safe operating area (SOA) are also essential to power electronics circuit development.
Gate Driver Development
We deploy gate driver solutions which are optimized for the application at hand.
Depending on project requirements, commercially available solutions can often be used. Should cost or performance goals demand it, we will develop custom driver solutions. In particular, we often deploy custom gate driver solutions for applications with wide bandgap semiconductors (SiC).
Mechanical Design for Power Supplies and Conversion Equipment
Mechanical constraints are part and parcel of every converter, DC/DC converter, and power supply.
Three dimensional models are generated for the developed assemblies, and these are used for mechanical integration into 3D models of the equipment housing. In cooperation with manufacturing partners, we develop solutions for cost-effective production.
Software Development
Firmware is a core component of nearly all state-of-the-art power conversion equipment.
Our engineers develop firmware for DSP and/or FPGA-based platforms. For maximum reliability, individual modules are developed and tested. Our version control system provides a high level of oversight and control.
We test our code with simulators and on hardware platforms.
Prototype Development
We offer rapid, in-house manufacturing of demonstrators and prototypes of the equipment we develop.
Extensive testing is carried out to ensure adherence to specifications. For individual tests that cannot be carried out at our facility in Berlin Adlershof, we collaborate with our network of external service providers.
Series Production
A development project approaches completion once it has successfully passed type testing. After that, we offer our customer series manufacturing of equipment or assemblies.
If our production capacity is not sufficient, we offer support for deploying client-internal production or via our network of manufacturing partner companies.
Our SAP-based ERP system enables an efficient, managed, and reliable manufacturing process.